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| WinSun claims that their new 3D printed five-story building is the tallest of its kind in the world. |
Excerpt from
Back in April, a team of Chinese construction workers used a 3D printer to construct houses. By day’s end, there were 10 standing. They were compact and fairly bare bones — nothing much to look at besides the “wow!” factor of there being as many as — count them — 10. But this time around, those same builders have taken the wraps off an achievement that’s roundly more impressive.
In Suzhou Industrial Park, adjacent to Shanghai, stands a five-story structure that the WinSun Decoration Design Engineering firm claims is “the world’s tallest 3D-printed building.” Next to it is the equally massive 3D-printed mansion, which measures 11,840 square feet. Like the previous buildings, the walls are comprised of a mix of concrete and recycled waste materials, such as glass and steel, and formed layer by printed layer. The company stated that the total cost for the mansion was roughly $161,000.
In a broader sense, this latest feat is yet another indication of how rapidly additive manufacturing techniques are advancing. Once used primarily as a means to quickly render miniature model versions of products, the technology has reached a point where large-scale printers are now capable of making life-sized working creations, such as automobiles, in mere days. For instance, it took less than 48 hours for start-up Local Motors to print a two-seater called the Strati into existence and drive it off the showroom.
Many of these designs, however, typically don’t amount to much beyond being passion projects meant to push 3D printing into new frontiers and drum up some publicity along the way. One example of this is the massive 3D Print Canal House that’s being constructed entirely on-site along a canal in Amsterdam, a process that’s slated to take longer and is less feasible than standard construction, Phil Reeves of UK-based 3D printing research firm Econolyst recently told CNN.
More promising, though, is a system developed by Behrokh Khoshnevis, a University of Southern California engineering professor. His concept machine, called Contour Crafting, involves a clever combination of mechanical cranes and 3D layering to print and assemble entire homes simultaneously — complete with insulation and indoor plumbing — in less than a day.
The approach employed by WinSun isn’t anywhere near that level of sophistication, but it may well prove to be the most practical – at least thus far. There is some labor and equipment costs that comes from trucking in and piecing together the various sections on-site, though the manner in which it all comes together is comparable to the ease of prefab assembly. It’s also reportedly greener thanks to the addition of recycled materials.
To pitch the advantages of their technology, the company held a news conference to announce that they had taken on orders for 20,000 smaller units as well as highlight some significant cost-cutting figures. According toindustry news site 3Der:
The sheer size of the printer allows for a 10x increase in production efficiency. WinSun estimates that 3D printing technology can save between 30 and 60 percent of building materials and shortens production times by 50 to even 70 percent, while decreasing labor costs by 50 up to even 80 percent. Future applications include 3D printed bridges or tall office buildings that can be built right on site.
WinSun did not respond to a request to disclose how they arrived at those numbers, but Enrico Dini, an Italian civil engineer and chairman of competing start-up Monolite, says that he suspects the calculations may be a tad bit inflated. Still, he emphasized that his own data does back up the claim that, compared to conventional methods, layering may boost overall efficiency.
“It would be very difficult to fabricate such large sections with traditional concrete casting,” he says. “With 3D printing, you have a lot less waste because you’re only printing out as much material as you need and you can custom shape whole sections on the spot, which can be a big challenge.”
WinSun’s 3D-printed villa has several rooms and has been deemed to be up to China’s national safety standards.
One major concern is whether these large-scale dwellings can hold up over time against the elements. According to 3Der, Ma Rongquan, chief engineer of China Construction Bureau, inspected the building’s structural integrity and found them to be up to code, but was careful to note that state officials have yet to establish specific criteria for assessing the long-term safety of 3D printed architecture.
And as Dini, who supports the technology, points out, there is the possibility that the use of additive manufacturing may pose some degree of risk. “The only issue is that as the layers of concrete are bonded together, they’re drying at slightly different rates and that’s not very ideal,” he explains. “So there’s maybe a higher chance of it fracturing at the contact point if there’s a strong enough force at play.”
Regardless, Dini says he’d feel completely safe going inside any floor of either building since construction materials used today are likely to contain special additives to enhance strength and resistance. One such formulation, fiber-reinforced Ductal, has been shown in some tests to be 10 times stronger and last twice as long as regular concrete. He stressed that walls should also be tested to ensure that other properties, such as acoustics, ventilation and thermal insulations are on par with existing buildings.
“In Italy, building standards are extremely strict,” he noted. “But I can’t say I can say the same about China.”
Spacecraft found on Mars – and it’s ours
Excerpt from skyandtelescope.com
By Kelly Beatty
On December 25, 2003, a British-built lander dropped to the Martian surface and disappeared without a trace. Now we know what happened to it. It's hard to overstate how valuable the main camera aboard the Mars Reconnaissance Orbiter has been. The craft's High-Resolution Imaging Science Experiment, or HiRISE, uses a 20-inch (0.5-m) f/24 telescope to record details on the Martian surface as small as 0.3 m (about 10 inches).
Primarily it's a powerful tool for studying Martian geology at the smallest scales, and NASA scientists sometimes use it to track the progress (and even the arrivals) of their rovers. Beagle 2 on Mars The clamshell-like Beagle 2 lander weighed just 30 kg, but it was well equipped to study Martian rocks and dust — and even to search for life. Beagle 2 consortium But the HiRISE team has also been on a years-long quest to find the remains of Beagle 2, a small lander that had hitchhiked to the Red Planet with the European Space Agency's Mars Express orbiter. It descended to the Martian surface on Christmas Day in 2003 and was never heard from again. Space aficionados have debated its fate ever since. Did parachute failure lead to a crash landing? Did strong surface winds flip the saucer-shaped craft upside down? Did the Martians take it hostage? Now, thanks to HiRISE, we know more of the story.
Images taken in February 2013 and June 2014 of the landing area in Isidis Planitia showed promising blips near the edge of each frame. A follow-up color view, acquired on December 15th and released three days ago, show a bright spot consistent with Beagle 2. The fully-opened lander would have been less than 2 m (6½ feet) across, so the craft is only barely resolved. Apparently the spacecraft made it to the surface intact, opened its clamshell cover, and had partially deployed its four petal-shaped solar-cell panels before something went awry. Beagle 2 seen from orbit by HiRISE
One encouraging clue is that the bright reflection changes position slightly from image to image, consistent with sunlight reflecting off different lander panels. Two other unusual spots a few hundred meters away appears to be the lander's parachute and part of the cover that served as a shield during the 5½-km-per-second atmospheric descent...
It's hard to overstate how valuable the main camera aboard the Mars Reconnaissance Orbiter has been. The craft's High-Resolution Imaging Science Experiment, or HiRISE, uses a 20-inch (0.5-m) f/24 telescope to record details on the Martian surface as small as 0.3 m (about 10 inches). Primarily it's a powerful tool for studying Martian geology at the smallest scales, and NASA scientists sometimes use it to track the progress (and even the arrivals) of their rovers.
Beagle 2 consortium
Now, thanks to HiRISE, we know more of the story. Images taken in February 2013 and June 2014 of the landing area in Isidis Planitia showed promising blips near the edge of each frame. A follow-up color view, acquired on December 15th and released three days ago, show a bright spot consistent with Beagle 2. The fully-opened lander would have been less than 2 m (6½ feet) across, so the craft is only barely resolved. Apparently the spacecraft made it to the surface intact, opened its clamshell cover, and had partially deployed its four petal-shaped solar-cell panels before something went awry.
NASA / JPL / Univ. of Arizona / Univ. of Leicester
The initial images didn't just show up. They'd been requested and searched by Michael Croon of Trier, Germany, who'd served on the Mars Express operations team. Croon had asked for specific camera targeting through a program called HiWish, through which anyone can submit suggestions for HiRISE images. Read more about this fascinating sleuthing story.
"Not knowing what happened to Beagle 2 remained a nagging worry," comments Rudolf Schmidt in an ESA press release about the find. "Understanding now that Beagle 2 made it all the way down to the surface is excellent news." Schmidt served as the Mars Express project manager at the time.
Built by a consortium of organizations, Beagle 2 was the United Kingdom's first interplanetary spacecraft. The 32-kg (73-pound) lander carried six instruments to study geochemical characteristics of the Martian surface and to test for the presence of life using assays of carbon isotopes. It was named for HMS Beagle, the ship that carried a crew of 73 (including Charles Darwin) on an epic voyage of discovery in 1831–36.
- See more at: http://www.skyandtelescope.com/astronomy-news/beagle-2-lander-found-on-mars-01192015/#sthash.5KSZ8V6W.dpuf